Six Sigma

The Butterfly Effect

Posted by on Sep 22, 2017 in Business Operations, Continuous Improvement, Problem Solving, Project Management, Six Sigma | 0 comments

Have you ever worked several weeks or months putting together a large project that would affect your entire company, then felt the overwhelming disappointment when it failed? Often the most intricate plans go awry and a lot of effort is spent on something that is not useful for the organization. There are many expressions to describe starting something, including, “the longest trip begins with a single step,” or, “the entire ocean is affected by a single pebble.” In chaos theory, the term “butterfly effect” was coined by Edward Lorenz to describe a small effect in one area that ends up having significant impact in other, seemingly unrelated, areas. This is often described in weather prediction as a butterfly flapping its wings in South America, leading to a tornado occurring in China. This concept can be applied to process improvement initiatives. Many companies go into process improvement with a “big bang” approach, dedicating a lot of resources to initially roll out a Continuous Improvement (CI) plan across the company. Unfortunately, this type of approach often fails because the underlying support that is necessary to maintain the initiative hasn’t been developed. I worked for a company that actually did not have a continuous improvement program, but instead identified one individual who had training in Lean Six Sigma (LSS). Through small but steady efforts, he completed a project that provided success in multiple areas of this global company. Often, it’s not the big broad strokes that are required, but much more the small strategic steps, building one upon the other. By building support and successes one step at a time, a company can nurture a CI program that becomes truly a part of the company’s culture. What first step can you take to help your company on its journey to CI? How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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Time to Put On Your Six Thinking Hats

Posted by on Sep 15, 2017 in Business Operations, Continuous Improvement, Project Management, Six Sigma | 0 comments

Several years ago while visiting with my dad, I heard a recitation by radio broadcaster Paul Harvey. My dad was a big Paul Harvey fan, and thus I heard a lot of Paul Harvey recitations. This particular recitation was at Christmas time. It was about a farmer who was trying to get a bunch of birds out of the snow and cold into a nice warm barn. The farmer thought to himself, “If only I could think like a bird, I could help them understand where to go for warmth and shelter.” Often we are like the farmer as we sit in a meeting, trying to get our coworkers to understand our point of view. It can be very difficult, especially in trying to be creative while problem-solving. To help address this issue, particularly in developing solutions for Continuous Improvement programs, one can use a system designed by Edward de Bono, which he referred to as the “Six Thinking Hats.” Using this technique, team members are coached to consider ideas the way that other team members may see them. The six hats — managing, information, emotions, discernment, optimistic response and creativity — can be used to help direct one’s point of view. For instance, an engineer that normally will use logic when approaching an issue may be asked to put on an emotions hat, thinking more intuitively and instinctively. Or someone who is deeply devoted to information, considering only the facts, may be asked to wear the creativity hat, thinking beyond just data. In each case, the team member is really looking at the same issue, but in a different manner than they normally would. By evaluating an issue or problem from a different point of view, team members can gain insights into their own thought processes and those of others and be able to expand upon potential ideas for solutions. While this is not a technique to be used for all phases of a project, it is quite commonly used in developing improvement strategies. How do you help the farmers on your team understand the point of view of other team members? Give six thinking hats a try. You might be surprised at the results. How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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The Unsung 20%

Posted by on Sep 7, 2017 in Business Operations, Continuous Improvement, Problem Solving, Project Management, Six Sigma | 0 comments

Many Continuous Improve (CI) programs suggest using the 80/20 rule. In this, the team determines a list of root causes for an issue, defines a numeric ranking for each one as a percentage of 100, and then adds them up, listing the highest to the lowest. The results are then displayed in graphic form, often in a Pareto chart. Conventional methods then recommend focusing on the top 80% of the root causes, as the other 20% may be a list of several small issues. Often, these smaller issues are not ever addressed, and are simply placed as a footnote in the presentation. Conversely, they can be used as a starting place for another project. Again, the team can focus on the top 80% of that group, resulting in an additional 16% on the root causes being addressed, or 96% total. It is important that a CI team remembers to take another look at the 20% that was not originally addressed, based on the Pareto chart. When some original issues are resolved, other smaller issues may begin to express themselves. While 20% may not sound like a lot, it can make a big difference in the long run with a systematic approach! How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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Flavor of the Month Syndrome

Posted by on Aug 25, 2017 in Business Operations, Continuous Improvement, Problem Solving, Project Management, Six Sigma | 0 comments

There are a lot of things that sound good, and may be very good for a short term, but overall, they don’t last. We noticed this on our recent trip to the State Fair. We found deep-fried brownies, deep-fried Pepsi, and even deep-fried Kool Aid – about anything you can imagine had been deep-fried. Each of these stations had a few novel-seekers in line. However the longest lines were at the more tried-and-true vendors, such as tenderloin sandwiches and grilled cheese sandwiches. How can you go wrong with those? Similar to fair food, many businesses adopt business plans that are the deep-fried flavor of month syndrome. They may sound good on paper, but they really do not have any lasting value. It is imperative that Continuous Improvement (CI) programs be founded on principles to ensure their sustainability. These principles include executive/managerial support, employee education and involvement, and the right goals. Without each of these three components, a CI program is assured to fail. First, it is important that a company’s leadership team supports the CI program. Often significant changes are required in business practices. Without management support, these cannot occur. It is also important that management provide ways to support their CI teams by eliminating road blocks and helping to gain buy-in from hesitant stakeholders. Second, it’s important that employees understand the basics of a CI program and truly be involved in it. It can’t be just a few people orchestrating an improvement plan that ultimately will affect everyone. The third and most key ingredient is the setting of proper goals. Too many times, employees see a CI program as a methodology for reducing the workforce and/or slashing budgets. This should never be the goal of a Lean Six Sigma (LSS) project or program. LSS is designed to reduce waste and eliminate errors. By combining these two aspects in its goal-setting, the company can be much more productive and therefore save money. How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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Model Cells to Start a Lean Journey

Posted by on Aug 11, 2017 in Business Operations, Continuous Improvement, Health Care, Problem Solving, Project Management, Six Sigma | 0 comments

ThedaCare Center for Healthcare Value recently shared an interesting case study about a large California hospital system that found a unique way to replicate exceptional patient care across its many service sites. The Palo Alto Medical Foundation for Health Care, Research and Education (PAMF) is a well-respected health care organization serving the health needs of more than a million patients who live in four counties in the San Francisco Bay area. PAMF employs 1,500 physicians and approximately 5,000 employees across more than 40 different locations. Like many large health care organizations, PAMF’s rapid growth in recent years led to consistent care quality across the organization, but the patient experience varied. Yet patient satisfaction surveys showed that patients wanted the same experience no matter what location they went to for care. As these service conundrums continued to develop, PAMF’s leaders soon discovered that Lean Six Sigma tools could help them create a model of care that meets patient expectations and replicate it at their many locations. After benchmarking with ThedaCare and hiring leaders experienced in LSS, PAMF’s management team began to realign its primary care delivery system at 40 locations using lean principles. Borrowing from ThedaCare’s success, they started with the “model cell” concept to align everyone with the goal of improving the patient experience. What is a “model cell”? Let’s say you’re a large hospital system like PAMF. Is it realistic to find the training and financial resources to help the entire organization “go Lean” all at once? Probably not. But if you start with one department where the leaders are excited and eager to be the first, you can set a model for the rest of the system to learn from. The cell model becomes a demonstration project, a proof concept, that shows real change and real results. Otherwise, if you try to implement LSS across an organization without adequate training and support, you run the risk of spreading yourself too thin and accomplishing little. That is how LSS fails – by not showing results. PAMF found that the model cell was the best way to help staff learn about LSS principles. The leadership team used this approach to show the rest of the organization what “exceptional care” looks like. This generated excitement among staff, and best practices from the model cell began to spread organically. Ironically, one of PAMF’s initial successes had more to do with staff satisfaction than with bottom-line improvements. It turns out that juggling a million priorities was creating staff burnout. LSS helped alleviate the problem and get team members home for dinner with their families. They teamed up nurses and medical assistants to work more closely with physicians to quickly and efficiently identify patient concerns, communicate the concern with the physician and speed the process of actual patient care. This improved not only staff satisfaction, but patient satisfaction as well. If you haven’t read the case study, it’s definitely worth the read. Today, PAMF’s lean initiatives are focused on continuous improvement with a concentrated effort to bring daily engagement into the organization’s specialty care areas. Kudos to the PAMF team making LSS applicable in day-to-day work and improving care for its patients. How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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Communicating Process Improvements

Posted by on Aug 4, 2017 in Business Operations, Continuous Improvement, Project Management, Six Sigma | 0 comments

Have you ever noticed that sometimes those that are most involved in something are often the least informed? Here’s a case in point. I recently took a flight at a major U.S. airport. When we got to the airport, we checked the monitors and determined our gate. Not long after that, we just happened to check the monitor again. It showed that we were at a different gate. So, we dutifully gathered up our belongings and went to the new gate. Once there, we overheard staff talking about the need to perform maintenance on a plane and an expected 15 minute delay. After about 45 minutes, we noticed that the flight crew had mysteriously disappeared. We checked the monitor and our gate had changed again. We headed to our third gate at the other end of the terminal. While we were sitting at the gate, we overhead a gate agent ask another agent if she was going to be working the late night flight. Soon, we noticed that neither gate attendant was there. An overhead announcement notified us that our gate had been changed a fourth time. So, everyone in the gate area rushed to the new gate. Four gates, in two and half hours, and only one actual airport notification. Imagine how irritated I would have been if I had missed my flight because the airline made these changes, but forgot to tell the passengers. This often is the case in process improvement projects. The team develops a very good plan about what needs to be changed and how to implement those changes. They forget, however, to notify those individuals or groups that will be directly affected by these changes. It’s no wonder that many process improvement projects fail, because of lack of involvement or acceptance. Most people naturally do not like change, especially when it is change they are unaware of before it occurs. Just as we were moving multiple times within the airport, people can be seen moving in apparently random fashion trying to keep up with new processes. A good communication plan and involvement of key individuals is crucial to any successful PI project. The more people know, the more they want to help. The less they know, the more resistant they are. If you’re feeling resistance to your PI project, have you re-evaluated the way you are communicating the changes? A little communication goes a long way in obtaining buy in and support. How are you helping your employees to work smarter by reducing the amount of time they spend on non-productive activities and correcting errors? If your business processes need a “check-up,” please email me at michael@leadingchangeforgood.com! I’d love to help you get back to a healthy, productive...

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